Final Inspection and Packaging Conformance 终检和包装一致性
Komar requires that all shipments meet and pass an Audit by our Quality Team. If our Customers require
3rd Party Audits, the shipment must still pass KOMAR audit before being released.
Our QA Process is as follows:
* Komar Audit Booking form must be submitted to the local Office at least 14 days in advance and
Audit Date least 3 days prior to exit factory date (X-factory). Garments must be produced and
audited to where the PO was written.
* In-Line Inspection at least 20% of PO quantities in full sizes and full colors.
Note: Komar QA personnel must have access to Warehouse, Fabric Inspection area, Molding, Knitting,
Printing, Sewing floors, etc. If your policy does not allow KOMAR personnel in your work area you must
receive written approval from our EVP of Production/Sourcing before costing any product for Komar.
* Final Inspection at least 80% of PO quantities packed in complete size/color.
o QC file must have approved PP/TOP samples and appropriate Test Reports where needed
along with email approvals of any deviations from standard requirement.
* Final Inspections cannot be done on the exit factory date as this does not allow time for re-
inspections if needed.
* Night time inspection(s) after 6 PM are subject to approval and must be pre-arranged.
* Failed Audits can result in HOLD in shipments until audit gets an override from NY Office or Local
head of QA. Any delays will be the responsibility of the Factory.
The Final audit is composed of three critical sections and a failure in one is a result in a failed audit. The
three areas are as follows:
1. Garment Inspection at an AQL 2.5 Level II Normal Single Sampling Plan for Majors and an AQL 4.0 Level
II Normal Single Sample Plan for Minors for garment Inspection.
Chart 1: Sample Size Code Letters
Chart 2: Single Sampling Plan for Normal Inspection
1. Measurements: We will do a 10% audit of all Key Points. If there is a consistent Point of Measure we
will extend our audit sampling to determine severity and make a determination of there is an issue
and a sort will be required or not.
3. Packing Audit: We will audit 10% of the packed cartons for the Shipment. There are critical defects
where there will be zero tolerance. Zero Tolerance includes
* Improper Pre-Packs, Wrong Size in Carton.
* Missing Hangtags- price tickets
* Missing care Content Label
* Un-scannable Barcodes or incorrect Barcodes
Komar QA along with the Regional office Manager can hold a shipment until audit gets an override from NY
Office or Local head of QA. Any delays will be the responsibility of the Factory.